Scan ERP is a purpose-built ERP for CMT garment factories. Operators scan QR codes on bundles to start and complete work — the system automatically calculates piece-rate payments, tracks WIP in real time, and shows live sewing line efficiency on factory floor TV displays.
Key capabilities:
• QR Code Bundle Tracking — every bundle gets a unique QR at cutting. 3-decoder engine (jsQR + BarcodeDetector + ZXing) delivers 95–99% scan accuracy on cheap Android phones, no app install needed.
• Automated Piece-Rate Payments — each scan creates a tamper-proof diary entry. Payments include skill multipliers (0.7–1.3×), machine-type rates, efficiency bonuses, overtime, and deductions. No more 3-day end-of-month reconciliation.
• Real-Time WIP & Line Efficiency — live dashboard shows active operators, bottlenecks (auto-detected in 30 seconds), production velocity, and daily projections.
• Fabric & Accessory Inventory — dual-unit tracking (meters + kg), auto-deduction on cutting, low-stock velocity alerts.
• Dispatch & Traceability — SAC receipts, challan management, lot pipeline ledger, full fabric-to-dispatch audit trail for buyer compliance.
• Smart Factory Hardware — integrates with Raspberry Pi edge server, ZKTeco biometric attendance, TSC label printers, ESP32 IoT scanner stations, and factory PA system with Nepali voice announcements.
• WhatsApp Bot (30+ commands) — supervisors query stock, lot status, attendance, and earnings by WhatsApp message. Automated daily reports at 6 PM and 10 AM.
• Bilingual — full English and Nepali interface.
Goes live in 2 weeks. No IT team required. Built for factories with 20–500 sewing operators in India, Nepal, Bangladesh, Vietnam, and worldwide.